Skip to main content

«  View All Posts

Choosing the Best Industrial Concrete Coatings

May 30th, 2024

6 min read

By Jud Masters

Finding the right industrial concrete coating is essential for preventing costly floor damage, reducing safety risks, and minimizing maintenance expenses. The wrong choice can lead to repairs, accidents, and efficiency losses, making selecting a coating that balances durability, chemical resistance, and performance crucial.

At Roe Painting, we’ve spent nearly 30 years installing coatings in breweries, warehouses, wastewater facilities, and more. We understand the need for quick return-to-service solutions and coatings that keep your facility running safely.

In this guide, we’ll break down the best industrial concrete coatings, including epoxy, urethane cement, quartz, and concrete sealers, helping you make an informed choice based on durability, impact resistance, and budget.

Best Industrial Concrete Floor Coatings

Selecting the best industrial concrete coating is about more than aesthetics. It’s about protecting your floors from heavy machinery, chemical spills, and daily wear while ensuring workplace safety. 

However, with multiple concrete coatings available, each with different strengths and advantages, matching the coating to your specific needs is essential. Here are our recommendations for the best industrial floor coatings for concrete. 

Epoxy Coating

Best For: Heavy-duty industrial settings, warehouses, and areas requiring basic chemical resistance. 

Durability: High resistance to impact, abrasion, and heavy loads. 

Chemical Resistance: Protects against most oils, acids, and harsh chemicals. (A Novolac Epoxy can be used when requiring harsher chemical protection) 

Slip-Resistance: Can be enhanced with additives. 

Special Features: ESD (Electrostatic Dissipative) and Conductive Epoxy for electronics manufacturing and static-sensitive environments. 

Limitations: Long-curing time. Will yellow when exposed to UV light, but can be protected with a poly UV topcoat. 

Epoxy coatings are among the most widely used industrial concrete coatings due to their durability, chemical resistance, and seamless finish. Made from resin and hardener, epoxy forms a tough protective layer that withstands heavy machinery, foot traffic, and spills, making it ideal for warehouses and manufacturing facilities.

A key advantage of epoxy is its resistance to chemicals, oils, and solvents, preventing absorption into the concrete and extending floor lifespan. Facilities handling harsh cleaning agents or automotive fluids benefit from epoxy’s protective properties, while anti-slip additives can be included to improve workplace safety.

However, epoxy requires long curing times, which may impact facilities needing minimal downtime. It also lacks UV stability, causing yellowing and degradation when exposed to sunlight unless a UV-stable topcoat is applied.

epoxy floor coating in an industrial warehouse

Epoxy Floor Coating in an Industrial Warehouse

Urethane Cement

Best For: Food processing plants, breweries, and extreme environments. 

Durability: Exceptionally strong; withstands heavy traffic and thermal shock. 

Chemical Resistance: Handles strong acids, alkalis, and disinfectants. 

Slip Resistance: Can be textured for enhanced safety. 

Limitations: Higher cost. 

For industrial environments requiring maximum durability, impact resistance, and thermal shock protection, urethane cement is an ideal choice. Urethane cement is flexible, allowing it to withstand temperature fluctuations, heavy loads, and steam cleaning.

Its superior chemical and moisture resistance makes it ideal for food processing plants, breweries, and pharmaceutical facilities. Unlike epoxy, urethane cement remains stable in hot water, high humidity, and freezing temperatures, preventing delamination and breakdown.

Though more expensive than epoxy, urethane cement has a faster cure time and can be applied to new concrete (as young as two weeks old), minimizing downtime. Textured additives (like sand) can also improve slip resistance and impact resistance. 

Urethane Cement in an Industrial Facility

 

Quartz Coatings

Best For: Pharmaceutical facilities, hospitals, and commercial kitchens. 

Durability: Excellent resistance to abrasion, heavy loads, and frequent cleaning. 

Chemical Resistance: High; can withstand industrial cleaners and spills. 

Slip Resistance: Superior grip due to quartz aggregate (sand) broadcast into the coating. 

Limitations: Can be more expensive due to the multi-layer application process. 

Quartz coatings blend durability, slip resistance, and aesthetics, making them a high-performance option for industrial and commercial environments. This system creates a dense, abrasion-resistant surface that excels in high-traffic areas.

One of quartz coatings' biggest advantages is their superior slip resistance, making them ideal for pharmaceutical plants, hospitals, and commercial kitchens. Quartz granules (or sand) are broadcast into the coating to create texture for improved traction, even in wet or oily environments.

Quartz coatings require a multi-layer installation, including a primer, basecoat, quartz broadcast, and topcoat, making them more expensive and time-consuming than standard epoxy. However, their durability and safety benefits justify the investment for facilities requiring both function and visual appeal.

Quartz Floors in a Commercial Kitchen

Concrete Sealers

Best For: Cost-effective protection for warehouses, driveways, walkways, and sidewalks. 

Durability: Basic protection against moisture penetration, ice melt chemicals, and mild stains. 

Chemical Resistance: Limited; mainly prevents minor surface damage. 

Slip Resistance: None, will have the same texture as the original surface 

Limitations: Does not provide high impact or chemical resistance; requires reapplication every few years. 

Concrete sealers provide simple yet effective solutions for industrial facilities looking for a cost-effective way to protect concrete surfaces. Unlike epoxy, urethane cement, or quartz coatings, sealers don’t create a thick, protective layer on top of the concrete. Instead, they either penetrate the surface to provide internal protection or form a thin, topical barrier that helps resist wear, moisture, and mild chemical exposure. 

Penetrating sealers soak into the concrete and react chemically to form a water and stain-resistant barrier. These sealers are ideal for outdoor applications, parking structures, and environments where moisture protection is essential. They protect from damage from the freeze-thaw cycle, staining, and surface deterioration. 

Topical concrete sealers, such as acrylic or polyurethane sealers, create a thin film on the surface that enhances stain resistance, appearance, and durability. These are best suited for indoor environments or areas needing a slight gloss or color enhancement. 

While concrete sealers are easy to apply and relatively inexpensive, they do have significant limitations. They don’t provide the same durability, impact resistance, or chemical protection as epoxy or urethane cement, making them unsuitable for heavy-duty industrial applications. Additionally, topical sealers wear down over time and require reapplication when in high-traffic areas. 

 

penetrating concrete sealer on walkways on top of hospital near the helipad

Penetrating Concrete Sealer with Traction Additives at a Hospital Helipad

Industrial Concrete Coatings Comparison Chart

 

EPOXY

URETHANE CEMENT

QUARTZ

CONCRETE SEALERS

Durability

High

Very High

High

Low to Moderate

Impact Resistance

Moderate to High

Very High

High

Low

Chemical Resistance

High

Very High

Moderate to High

Low to Moderate

Slip Resistance

Can be enhanced with additives

Can be textured

Excellent

Limited

UV Resistance

Poor (without a UV topcoat added)

Excellent

Good

Good (Penetrating Sealers)

Best For

Warehouses, manufacturing, and automotive shops

Food processing, breweries, and pharmaceutical plants

Labs, hospitals, and commercial kitchens

Outdoor surfaces, parking structures, and low-traffic areas

Cost

Moderate

High

High

Low

Key Factors When Choosing an Industrial Concrete Coating

Maintaining your industrial facility requires careful planning, and choosing the right industrial floor coating is no different. When it comes time to evaluate your flooring options, consider the following factors. 

Durability & Impact Resistance

Heavy machinery, forklifts, foot traffic, and dropped tools put constant stress on concrete floors—making durability a top priority. Epoxy and urethane cement are among the most impact-resistant options, with urethane cement offering superior shock absorption and flexibility in extreme environments. 

If your facility experiences frequent heavy loads or temperature fluctuations, a coating that resists cracking and wear will prevent costly repairs and extend the life of your floors.

Chemical Resistance

In facilities where chemical spills, oils, and harsh cleaning agents are common, choosing a chemically resistant coating is essential to prevent corrosion and surface breakdown. Epoxy and urethane cement coatings excel in environments exposed to acids, alkalis, solvents, and disinfectants, making them ideal for manufacturing plants, automotive shops, and food processing facilities. 

For general surface protection with minimal exposure to harsh chemicals, a concrete sealer may be a cost-effective solution.

Slip Resistance & Safety

Workplace safety is critical in coating selection, especially in areas where moisture, oils, or spills could create a slip hazard. Quartz coatings offer the highest slip resistance due to their textured aggregate finish, while epoxy and urethane cement can be enhanced with anti-slip additives. Always keep in mind the OSHA requirements for providing safe working surfaces for employees and how your concrete floor coating can help you stay compliant. 

In contrast, topical concrete sealers provide minimal traction on their own, making them less suitable for high-risk environments without additional treatment.

Installation Time & Maintenance

Downtime during installation can impact productivity and operations, so choosing a coating that aligns with your facility’s schedule is important. Epoxy coatings generally require 24-72 hours to cure, while urethane cement cures quickly. With urethane cement, you will have a faster return-to-service time, making it a better choice for facilities that can’t afford long shutdowns. 

Concrete sealers offer the quickest application but require more frequent reapplications, whereas quartz and multi-layer systems take longer to install due to their complex layering process.

Budget Considerations

Costs vary significantly based on material, installation complexity, and long-term durability. Concrete sealers are the most budget-friendly, but they lack the strength and longevity of thicker coatings. 

Epoxy offers a cost-effective balance of durability and protection, while urethane cement and quartz coatings are premium options with higher upfront costs but greater long-term performance. Choosing the right coating requires weighing initial investment vs. lifecycle costs, ensuring your floors provide lasting value without excessive maintenance expenses.

tempercrete urethane cement floors in a brewing house

Tempercrete (Urethane Cement) in a Brewing House

Advantages of Industrial Concrete Coatings

Industrial concrete coatings provide long-term protection, safety, and cost savings for facilities that rely on durable flooring. By shielding concrete from wear, impact, chemicals, and moisture, coatings extend the lifespan of industrial floors, reducing the need for frequent repairs or replacements. 

Many coatings also enhance workplace safety by offering slip-resistant textures that reduce accident risks in high-traffic or spill-prone areas. Additionally, coatings like epoxy, urethane cement, and quartz create seamless, non-porous surfaces, making them easier to clean and maintain while preventing the buildup of dirt, bacteria, or contaminants—especially important in food processing, pharmaceutical, and healthcare settings. 

Whether a facility requires high chemical resistance, extreme impact protection, or an aesthetic upgrade, industrial coatings provide a customized solution that enhances both functionality and appearance while keeping maintenance costs low over time.

Finding the Right Concrete Coating for Your Industrial Space

Choosing the right industrial concrete coating ensures durability, safety, and long-term cost savings. Whether you need the strength of epoxy, the resilience of urethane cement, or the slip resistance of quartz, matching the coating to your facility’s demands is key.

At Roe Painting, we specialize in high-performance coatings tailored to industrial environments. Our expertise ensures you get the right solution for your space, minimizing downtime and maximizing protection.

Ready to upgrade your floors? Contact Roe Painting today for an in-person consultation and find the best coating for your needs

Jud Masters

Jud has been with Roe Painting since 2017 and in the painting industry as a whole since 1999. He has a passion for estimating and selling a wide variety of painting projects. As the son of two teachers, he loves to educate his customers on what they should expect in a proper paint job. As VP of Sales, he enjoys developing estimating programs and teaching and coaching his sales team to deliver a confident contracting experience for every customer.